JRS Plant Cultivation

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Optimizing the Production Processes

Processing aids for Tableting and Compression

Functional products for optimizing dosage form and for higher efficiency of production processes.

JRS Plant fibers allow homogeneous pressure in the entire tablet or tab during compression, furthermore high edge stability, smooth surfaces and good resistance against abrasion.

Application:
  • fertilizers
  • bio-stimulants
  • plant health
  • plant protection
Homogeneous pressure, more stable compressed bodies

Processing aids for Extrusion

The right composition and consistence is crucial for good extrusion results. JRS functional plant fibers optimize and increase the efficiency of manufacturing processes. In extrusion processes, plant fibers facilitate the processing allowing lower pressures and homogeneous results. The energy consumption can be lowered. Active ingredients can be mixed in the extrudate homogeneously. Depending on the choice of products, surfaces will be smoother and more uniform, the abrasion resistance will be improved with better cutting properties and constant cylinders weights.

Application:
  • fertilizer sticks 
  • bio-stimulants
  • plant strengthening
Fibers for smooth processing and optimised extrudates

Processing aids for Pelleting and Granulation

JRS plant fiber materials are ideal for coating, incrustation and pelleting of many different seeds, e.g. sugar beet, sunflower, vegetable, flower, lawn or fine seeds. In the case of seed pelleting, the seeds are granulated with a specific compound that mainly consists of JRS wood and cellulose fibers. They act as fillers, texturizers and as ideal carrier for active substances.

Our toll production offers big-scale premixes for seed pelleting as well as sieving or dedusting steps.

JRS-HPMC cellulose ethers and compounds are binders for seed pelleting. They are also used in granulation processes for faster production and more uniform granules.

Special cellulose fibers act as spacers and prevent caking in the equipment and clumping of granules, may it be in production of pelleted seeds or fertilizer granulation.

Application:
  • seed pelleting
  • seed pilling
  • incrustation
  • fertilizer granules
  • pelleting
Fillers, texturisers, carriers for seed pelleting and granulation processes

Film forming agents, Binders and Adhesion agents

JRS-Cellulose ethers based on HPMCs (hydroxypropylmethylcelluloses) are biodegradable, soluble cellulose derivatives. They provide a broad range of functional properties, which are utilized in manufacturing processes like granulating, seed pelleting, tableting and many more. HPMC film forming agents serve as a coating for a controlled, retarded release of active ingredients or as color-coding. 

HPMC binders allow efficient and smooth granulation processes. Furthermore, they increase the viscosity in liquid preparations and give them sticky properties. 

Application:
  • seed treatment
  • seed pelleting
  • incrustation
  • coating
  • fertilizer granules
  • bio-stimulants
  • plant health
  • plant protection
Cellulose Ethers with good properties as binders and for coating and film forming

Anti-dust, Dust reduction

Modified, fibrillated cellulose fibers are coated with a vegetable oil in a specific way. As an additive in manufacturing processes, premixes or end products, the anti-dust products bind dust and microparticles. In this way, they improve health and safety at work, reduce material loss, cleaning time and cleaning effort in production.

Application:
  • fertilizers
  • crop protection
  • bio-stimulants
  • plant-health
Dust-binding functional fibers for dry powders and premixes

Flowability agents

In dry production processes, cellulose-based flowability agents ensure smooth processes. The special cubic particle structures have a minimum surface area and increase the free flow of bulk materials. As spacers and also by absorbing critical moisture, they prevent caking or bridging in the manufacturing process as well as clumping during storage of the end products.

Application:
  • seed treatment
  • seed pelleting
  • coatings
  • fertilizer granules
  • bio-stimulants
  • plant protection
  • plant strengthening
Free Flow of powders in the production process and in the final product

Moisture management, Drying processes

The capillary effect of JRS plant fibers guarantees an efficient transport of moisture, both by water uptake and release. Consequently, drying processes can be shortened and production becomes more effective. The steady release of moisture in layers or bodies of different thickness assures a smooth drying without cracking or deformations. 

Application:
  • extrusion
  • granulation
  • seed treatment
  • seed pelleting
  • incrustation
  • fertilizer granules
  • bio-stimulants
  • plant health
  • plant protection
Smooth water uptake and release of layers and bodies

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